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Top Load Case Packer

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Top Load Case Packer
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Top Load Case Packer - Case Loading Sealing in a Single Units

At iRobolution, we offer multifunction top load case packers that provide the best speed/footprint/packaging size combination on the market. They have a modular mechanical and control system architecture and can handle a variety of products using sequential (stop & go) or continuous technology. These case packers include a compact and positive vertical case-forming system with a total of 16 servomotors, 6 for forming and 3 for sealing. Top flaps are sealed with glue or adhesive tape, and the case is guaranteed to be square. For human interventions, they include a cantilever frame that allows walk-in access to the machine’s heart.

As one of the trusted Top Load Case Packer Manufacturers in India, we offer products with smooth and accurate handling. Quality assurance is achieved through optimal integration with line management and serialization systems. Our case packers allow you to easily design the right packaging line.

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+91 97234 56247 +91 75740 00562
20

Years Of Experience

Various Features Of Top Load Case Packer

  • Easy setup and quick changeover
  • Handle a wide range of corrugated case sizes
  • Low Ergonomic Case Loading Height
  • Easy-to-load case magazine
  • Speeds up to 20 cases per minute
  • Gantry or robotic top loader with custom pick tool
  • Optimum Accessibility
  • Compact Footprint

Various Applications

  • Box Packaging
  • Candy Bars and Pouches
  • Fifth Panel Cartoners
  • Medical Device Blisters
  • Stick Pack and Sachets
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Get an Affordable Range of Top Load Case Packers

Our top load case packers are ideal for a wide variety of items and cases. Format changes do not need the use of any tools. These case packers may be customized to meet your specific production rates, product kinds, case types, and storage requirements. Machines can be linked to upstream and downstream existing equipment. Our technical staff is sensitive to your projects and will always suggest the finest design to fulfill your requirements and limits. If you are looking for trusted Top Load Case Packer Suppliers in India, contact us now.

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Robotic Case Packer
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Food, Pharma, Dairy and FMCG products, Line speed up to 200BPM

iRobolution delivers Robotic Case Packer for complete box filling and packaging of goods by with and without robot. Robotizing production/manufacturing lines will not only be fast and efficient system but a blazing piece of technology which is modular directly proportional to the space.

Robots can pick single or multiple items to pack single or multiple cases per cycle. Easy change end of arm tooling can prepare the same robot to handle products of varying sizes or shapes. iRobolution designs robotic case packers that enable manufacturers to reduce labor and safety costs while increasing throughput, reliability, and accuracy of orders.

Robotic Case Packer Works

Products are automatically transferred into the robotic cell and are queued for packing. Packages are erected and fed into position where the system will initiate the packing process. Using a custom EoAT, the product is then picked and placed by the robot to the desired package. Once the packaging is complete it will exit the system and the robot will continue the packing process.

iNovatRCP is enabled of handling multiple SKUs on the same line. According to the client’s requirements iNovatRCP can cater more than one line of cartons/cases and goods considering the achievable cycle time. that enable manufacturers to reduce labor and safety costs while increasing throughput, reliability, and accuracy of orders.

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Robotic Case Packer

Value Addition

  • Eliminating the maximum error and gives much more reliability
  • Repeatability
  • Compact design & robotic flexibility in terms of layout and programming
  • Low Maintenance
  • No breakage and product damage or marking on the product
  • Accurate packing numbers
  • Touch panel for operation, error reporting, diagnostics etc
  • Remote support module for worldwide support
  • Industry 4.0 enabled, IIOT enabled

iR-RCP Includes

  • Robot system for case packing of products
  • Custom-built robot gripper (Easy and flexible gripper designed to handle different profile of products), iGrip features
  • Unique Matrix arrangement design based on product shape, size and formation
  • Top & Bottom tapping machine (optional)
  • Touch screen (HMI) control system with IOT enables and future configurable system
  • Auto correction facility for liquid to be in air.
  • Ready to integrate in-feed conveyor
  • Unique Hopper assembly to ensure easy handling of carton flaps open position and no product foul during packing
  • System guarding with Safety interlock doors as per safety norms. (CE/UL/CSA)
  • Ethernet connectivity for remote support
  • Unique Recipe function for running different SKUs on the same line
  • Very less down time for change over.

Applications

iNovatRCP can be used for multiple case packer applications like bottle packing, mono box to shipper box packing, plastic packets, pouch, JAR, Cans, etc in FMCG, food and pharma packaging industry

Bottles| JAR| Cans |Mono Box| Pouch |Packets| Leaflet| Packet Strings Line Speed up to 200BPM

(iR-GCP)

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Robotic Case Packer
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Gantry Top-case packer (iR-GCP)/h3>

iR-GCP is E-axis driven system that can be 3-axis, 2-axis or 1-axis. The system will be selected based on cycle time and product size variation on the same machine. iR-GCP is good for single products and simplified product shapes case packing, low complexity can improve production efficiency and reduce breakdown.

  • Automatic Wrap Around Case Packer System
  • Bottle inlet and grouping system with the following technical characteristics:
  • 1x High speed bottle diverting unit meeting the following specifications:
  • Box special chain conveyor meeting the following specifications:
  • Buffer of flat trays meeting the following specifications:
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Robotic Case Packer

Carton pick and place system, with the following specifications:

  • Rotation picks and place unit
  • Movement by servomotor-gear box with brake
  • Vacuum head with pads
  • Vacuum generator unit with vacuum indicator.

2-axis pusher, meeting the following specifications

  • 2x servomotor in cam control connection.
  • 1x Horizontal axis, with travel distance: 1000mm
  • 1x Vertical axis, with travel distance: 350mm
  • Pusher head with easy change over.
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Robotic Case Packer
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Robotic Case Packer

Pair of pneumatic carton guides, meeting the following specifications

  • Pair of pneumatic rotary pistons for open and secure side flaps.
  • Driving sheet metal

Hot melt unit by Nordson problue, meeting the following specifications

  • Hot melt tank 7lt
  • 2x heating pipes 2.6m
  • 1x heating pipe 3.2m
  • 1x Single spay head.
  • 2x Double spray heads
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(iR-GCP)

Top side wrap around closing unit, meeting the following specifications

  • Top adjustable linear system.
  • Trapezoid screw system with position indicator.
  • Pair of pneumatic actuators for closing the big flaps.
  • Linear unit EGC-70 with stepper for spray glue the big side
  • 4x Hiwin linear guide units.
  • Pair of pneumatic actuators for closing the small flaps.
  • Pair of pneumatic actuators for pressing the side after gluing.

Pair of exit side belts, meeting the following specifications

Belt conveyor length: 600mm

Width conveyor: 80mm

AC motor-gearbox unit driven my inverter

Applications

  • PLC S7-1200 (Siemens) with relevant I/O
  • AC motor inverter drive unit by Telemecanique
  • Servo drives unit by FESTO
  • Power supply 24VDC 5A for the control circuit
  • Power supply 24VDC 5A for the control circuit
  • Supplied with industrial router for remote access to the machine
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(iR-GCP)

General Specifications

  • Machine dimensions (Indicative) Not including the inlet conveyor: 5m x 2m x 2m (L x W x H)
  • Machine weight (Indicative): 1200kg
  • All pneumatic materials will be FESTO.
  • All linear systems will be FESTO.
  • Bottles handling 220-240 ppm
  • Carton box handling 10-12 ppm
  • Machine operation, handling and safety will be according with CE MARK according the standards 89/392/EOK (EEC), 91/368/EOK (EEC), 2004/108, 2006/42/ΕΚ.
  • Guarantee 12 months of good operation

(iR-RCP)

Layout

Robotic Top Case Packer (iR-iNovateRCP)

iRobolution Automation delivers Robotic Case Packer (iR-iNovateRCP) for complete box filling and packaging of goods by robot. Robotizing production/manufacturing lines will not only be fast and efficient system but a blazing piece of technology which is modular directly proportional to the space.

iR-iNovateRCP is enabled of handling multiple SKUs on the same line. According to the client’s requirements iR-iNovateRCP can cater more than one line of cartons/cases and goods considering the achievable cycle time.

Value Addition

  • Eliminating the maximum error and gives much more reliability
  • Repeatability
  • Low Maintenance
  • Touch panel for operation, error reporting, diagnostics etc.
  • Remote support module for worldwide support
  • Industry 4.0 enabled, IIOT enabled
Signature
(iR-RCP)

iR-iNovateRCP Includes

  • Robot for case packing of products
  • Custom-built robot gripper (Easy and flexible gripper designed to handle different profile of products)
  • Different techniques for matrix arrangements
  • System guarding with easy maintenance doors with safety interlocks
  • Recipe function for running different SKUs on the same line
  • Easily integrated infeed conveyor
  • Hopper assembly to ensure easy handling of carton flaps open position
  • Top & Bottom tapping machine (optional)
  • Touch screen (HMI) control system giving set up options and surplus capacity for adding extra functionality such as remote production logging and monitoring
  • Ethernet connectivity for remote support

Small Payload Robotic Carton Packer (Up to 5 Kg)

The small payload robotic carton packer is designed for industries requiring precise and efficient handling of lightweight products. With a payload capacity of up to 5 kg, it is perfect for industries where rapid packing of smaller items is crucial. This system ensures fast, accurate, and damage-free packing of lightweight goods, minimizing human error and maximizing throughput.

Applicable Industries

  • Pharmaceuticals
    • Ideal for packing small bottles, vials, and blister packs.
  • FMCG
    • Efficient for packing snacks, condiments, and smaller food items.
  • Medical Devices
    • Capable of safely packing small, delicate instruments and equipment.
  • Cosmetics
    • Handles delicate items like creams, serums, and personal care products.
  • Electronics
    • Suitable for packing lightweight gadgets, accessories, and electronic parts.

iR-iNovateSRCP

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Technical Specifications Of iR-iNovateSRCP

Products Bottles, Soaps, mono cartons
Handling weight capacity Up to 5Kg
Line speed (pick and place time) 10-15 picks/min (60BPM to 100BPM)
Packet Orientation on conveyor Horizontal
Packing orientation of product in carton Horizontal
Carton size (L X W X H) mm 250mm x 200mm x 200mm
400mm x 300mm x 300mm
Power supply 415V, 3-phase, 50Hz
Power 7KW
Air Pressure 6-8 Bar

Medium Payload Robotic Carton Packer (Up to 12 Kg)

The medium payload robotic carton packer is versatile and suited for industries requiring a balance between speed and capacity. With the ability to handle up to 12 kg, it is well-suited for packing moderately heavy products in a streamlined manner. This system excels at providing a consistent and reliable packaging process, ensuring the safe handling of goods.

Applicable Industries Of iR-iNovateSRCP

  • Food & Beverage
    • Perfect for packing mid-sized packaged goods, such as cereal boxes, bottled beverages, or canned goods.
  • Automotive Parts
    • Ideal for packing medium-sized auto parts like filters, small batteries, and engine components.
  • Agrochemicals
    • Handles moderate-sized agrochemical containers, ensuring secure and safe packaging.
  • Paint & Coatings
    • Handles delicate items like creams, serums, and personal care products.
  • Adhesive Manufacturing
    • Suitable for carton packing adhesives and related products.

iR-iNovateMRCP

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Technical Specifications Of iR-iNovateMRCP

Products Bottles, Soaps, mono cartons
Handling weight capacity Up to 12Kg
Line speed (pick and place time) 10-15 picks/min
(120BPM to 200BPM)
Packet Orientation on conveyor Horizontal
Packing orientation of product in carton Horizontal
Carton size (L X W X H) mm 250mm x 200mm x 200mm 600mm x 600mm x 400mm
Power supply 415V, 3-phase, 50Hz
Power 10KW
Air Pressure 6-8 Bar

Heavy Payload Robotic Carton Packer (25 to 40 Kg)

Designed to handle the most demanding tasks, the heavy payload robotic carton packer offers a robust solution for industries requiring the packaging of bulky and heavy items. With a payload capacity ranging from 25 to 40 kg, this system is engineered to deliver high precision and efficiency in packing large, weighty goods, enhancing productivity and reducing manual labor.

Applicable Industries Of iR-iNovateMRCP

  • Chemical
    • Suitable for packing large chemical drums, containers, or bags.
  • Industrial Grease
    • Capable of packing substantial grease containers, ensuring safe transport and storage.
  • Paint & Coatings
    • Handles large paint and coating barrels or containers.
  • Petrochemical
    • Handles heavy-duty products such as lubricant drums and large oil containers.
  • Automotive
    • Efficient for packing heavy automotive components, such as large batteries and machinery parts.
  • Renewables
    • Suitable for packing heavy components used in renewable energy sectors like solar and wind.

iR-iNovateHRCP

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Technical Specifications Of iR-iNovateHRCP

Products Bottles, Soaps
Handling weight capacity Up to 25Kg to 40Kg
Line speed (pick and place time) 10-12 picks/min
(200BPM to 400BPM)
Packet Orientation on conveyor Horizontal
Packing orientation of product in carton Horizontal
Carton size (L X W X H) mm 250mm x 200mm x 200mm
600mm x 600mm x 400mm
Power supply 415V, 3-phase, 50Hz
Power 15KW
Air Pressure 6-8 Bar

Designed to handle the most demanding tasks, the heavy payload robotic carton packer offers a robust solution for industries requiring the packaging of bulky and heavy items. With a payload capacity ranging from 25 to 40 kg, this system is engineered to deliver high precision and efficiency in packing large, weighty goods, enhancing productivity and reducing manual labor.